Custom Anodic Protection Heat Exchanger for Corrosion Resistant High Heat Transfer Efficiency in Sulfuric Acid Cooling Second Absorption Acid Cooler

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Custom Anodic Protection Heat Exchanger for Corrosion Resistant High Heat Transfer Efficiency in Sulfuric Acid Cooling Second Absorption Acid Cooler
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Features
Specifications
Highlight:

second absorption acid cooler

,

custom acid cooler

,

custom sulfuric acid coolers

Basic Infomation
Place of Origin: China
Brand Name: Carpe Diem
Model Number: CD-001
Payment & Shipping Terms
Packaging Details: Naked
Delivery Time: 60 Workdays
Payment Terms: T/T
Supply Ability: 1000/year
Product Description

Process parameters

Project

Design parameters

Performance parameters

 

Shell Side
Tube Side
Shell Side
Tube Side

MEDIUM

Fluid name

Sulfuric Acid
98.5%
Cooling Water
Sulfuric Acid
98.5%
Cooling Water

 

Temperature (Inlet)  ℃

80
33
80
33

 

Temperature (Outlet)℃

60
43
60
42.703

 

Liquid Kg/h

214920
 
214920
160000

 

Density(inlet/outlet) Kg/m3

1791
1000
1791
1000

 

Viscosity(inlet/outlet)(cp)

7.45/10.82
0.76
7.45/10.82
0.76

 

Inlet pressure Mpa

0.4
0.3
0.4
0.3

 

Pressure drop, Mpa

≤0.1
≤0.1
0.015
0.005

PERFORMANCE

Heat exchanged quantity W

 
~1796970.0

 

Flow rate m/s

 
0.309
0.876

 

Heat transfer area affluent coefficient

 
1.1

 

Heat transfer coefficient W/m2 ℃

 
658.294

 

Heat transfer area m2

 
97

 MATERIAL

Type

shell and tube
The flow form
counter-current flow

 

Sealing form

welding connection in acid side, flange connection in water side

 

Materials and specifications

shell
304L    δ= 10

 

 

Heat transfer tube
316L    Φ19×2.0×6000

 

 

Tubesheet
304L    δ= 55

 

 

Baffle-crossing
304L    δ= 10

 

 

head
Q235-B  δ= 12

 

Flange standard

Shell Side
Tube Side

 

 

HG/T20592-2009(B) PN16 DN 200
HG/T20592-2009(B) PN10 DN 200

Size

Φ500×7474×960

Operating weight

4501 Kg

The scope of supply

●Complete set                                              ●Control system
         ●Special cable                                              ●Random accessories
Customize Heat Exchanger For Strong Acid
Jiangsu Carpe Diem Ocean Equipment Co., Ltd. specializes in robust heat transfer solutions designed for demanding chemical applications. The Anode Protection Sulfuric Acid Cooler represents our core expertise in handling aggressive acidic environments with reliable performance.
Advanced Acid Cooling Technology
While externally resembling a standard shell-and-tube heat exchanger, this unit incorporates sophisticated engineering to manage extreme thermal conditions. Specifically engineered for 93% to 99% sulfuric acid applications in contact plant drying and absorption processes, this system addresses the critical challenge of metal corrosion in high-temperature acidic environments.
Standard equipment typically fails prematurely under these conditions. Our anodic protection technology provides the durable solution needed for long-term operational reliability.
Anodic Protection System Operation
The system's effectiveness centers on precise anodic protection technology, maintaining steel components at a specific electrical potential within the scientifically defined "passive zone" to prevent corrosion.
  • Protective Oxide Formation: Application of controlled DC current initiates the formation of an invisible but highly effective oxide film on all acid-exposed surfaces, reducing corrosion rates by orders of magnitude
  • Continuous Monitoring & Control: The system constantly monitors the electrical potential between steel and reference electrodes, with immediate controller adjustments to maintain optimal passive zone positioning and prevent both active corrosion and transpassive conditions
  • Robust Construction: Heavy-duty design with integrated rod baffles that simultaneously prevent tube vibration and enhance heat transfer efficiency
Operational Advantages
  • Superior Corrosion Resistance: Anodic protection enables stainless steel to withstand environments typically considered too aggressive, ensuring long-term equipment integrity
  • Stable Protective Film: Maintains consistent protective oxide layer across varying operational conditions, preventing gradual metal loss and equipment failure
  • Optimized Heat Transfer: Promotes turbulent flow conditions that maximize heat exchange efficiency while minimizing energy losses
  • Reliable Performance Monitoring: Consistent operational parameters with advanced remote monitoring capabilities, transforming potential leak incidents and unexpected shutdowns from major disruptions to manageable events
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Get in touch with us
Contact Person : Leonard Chang
Tel : +8618602560456
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