Shell And Tube Custom Anodic Protection Sulfuric Acid Cooler With Corrosion Resistance

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Shell And Tube Custom Anodic Protection Sulfuric Acid Cooler With Corrosion Resistance
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Features
Specifications
Highlight:

shell and tube Acid Cooler

,

Acid Cooler Custom

,

Dry Acid Cooler Corrosion Resistance

Basic Infomation
Place of Origin: China
Brand Name: Carpe Diem
Model Number: CD-001
Payment & Shipping Terms
Packaging Details: Naked
Delivery Time: 60 Workdays
Payment Terms: T/T
Supply Ability: 1000/year
Product Description

Custom Anodic Protection Sulfuric Acid Cooler with Corrosion Resistance and High Temperature Capability Dry Acid Cooler

Process parameters

Project

Design parameters

Performance parameters

 

Shell Side
Tube Side
Shell Side
Tube Side

MEDIUM

Fluid name

Sulfuric Acid
98.5%
Cooling Water
Sulfuric Acid
98.5%
Cooling Water

 

Temperature (Inlet)  ℃

80
33
80
33

 

Temperature (Outlet)℃

40
43
40
42.655

 

Liquid Kg/h

27500
 
27500
40000

 

Density(inlet/outlet) Kg/m3

1840
1000
1840
1000

 

Viscosity(inlet/outlet)(cp)

7.9
0.76
7.9
0.76

 

Inlet pressure Mpa

0.5
0.4
0.5
0.4

 

Pressure drop, Mpa

≤0.07
≤0.06
0.001
0.001

PERFORMANCE

Heat exchanged quantity W

 
~447027.8

 

Flow rate m/s

 
0.055
0.189

 

Heat transfer area affluent coefficient

 
1.1

 

Heat transfer coefficient W/m2 ℃

 
269.266

 

Heat transfer area m2

 
100

MATERIAL

Type

shell and tube
The flow form
counter-current flow

 

Sealing form

welding connection in acid side, flange connection in water side

 

Materials and specifications

shell
316L    δ= 5

 

 

Heat transfer tube
316L    Φ19.05×1.65×6000

 

 

Tubesheet
316L    δ= 35

 

 

Baffle-crossing
316L    δ= 5

 

 

head
316L    δ= 35

 

Flange standard

Shell Side
Tube Side

 

 

HG/T20615-2009  class150 RF
HG/T20615-2009  class150 RF

Size

Φ600×6994×1060

Operating weight

5790 Kg

The scope of supply

●Complete set                                              ●Control system
         ●Special cable                                              ●Random accessories
Customize Cooler For Sulfuric Acid
Jiangsu Carpe Diem Ocean Equipment Co., Ltd. specializes in chemical plant hardware and heat transfer equipment designed for demanding industrial applications. The Anode Protection Sulfuric Acid Cooler represents their expertise in handling corrosive environments with precision engineering.
Advanced Acid Cooling Technology
This shell-and-tube heat exchanger is engineered specifically for temperature reduction of concentrated sulfuric acid (93% to 99%) in drying and absorption processes within contact plants. Standard materials cannot withstand the corrosive effects of hot acid, making anodic protection essential for long-term reliability.
Anodic Protection System Operation
The system maintains steel components within the passive range through precise electrical control, preventing corrosion through three key mechanisms:
  • Protective Film Formation: A small DC current initiates oxide film development on all acid-contacted surfaces, reducing corrosion rates by orders of magnitude
  • Continuous Monitoring: Real-time potential measurement between steel and reference electrodes ensures consistent operation within the passive zone, preventing both active corrosion and transpassive conditions
  • Robust Construction: Heavy-duty components including rod baffles provide structural integrity while enhancing heat transfer efficiency
Key Performance Advantages
  • Superior Corrosion Resistance: Anodic protection enables stainless steel to perform in environments where it would normally fail
  • Durable Protection Film: Maintains integrity across varying water concentrations for long-term reliability
  • Enhanced Heat Transfer: Turbulent flow design maximizes thermal efficiency and reduces energy waste
  • Operational Stability: Automated monitoring systems with remote access capabilities prevent unexpected shutdowns
  • High Temperature Operation: Safe performance at 160°C and above enables effective waste heat recovery
Delivered Performance
Each cooler from Jiangsu Carpe Diem Ocean Equipment Co., Ltd. delivers autonomous operation with proven engineering, built to withstand the demanding conditions of large-scale acid processing while maintaining consistent, reliable performance.
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Get in touch with us
Contact Person : Leonard Chang
Tel : +8618602560456
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