Corrosion Resistant Anodically Protected System for Sulfuric Acid Cooler with High Temperature Resistance and Turbulent Flow Design Dry Acid Cooler

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Corrosion Resistant Anodically Protected System for Sulfuric Acid Cooler with High Temperature Resistance and Turbulent Flow Design Dry Acid Cooler
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Features
Specifications
Highlight:

Corrosion Resistant Acid Cooler

,

High Temperature Resistance Sulfuric Acid Cooler

,

Turbulent Flow Design Anodically Protected System

Basic Infomation
Place of Origin: China
Brand Name: Carpe Diem
Model Number: CD-001
Payment & Shipping Terms
Packaging Details: Naked
Delivery Time: 60 Workdays
Payment Terms: T/T
Supply Ability: 1000/year
Product Description

Process parameters

Project

Design parameters

Performance parameters


Shell Side
Tube Side
Shell Side
Tube Side

MEDIUM

Fluid name

Sulfuric Acid
98.5%
Cooling Water
Sulfuric Acid
98.5%
Cooling Water


Temperature (Inlet)  ℃

96
33
96
33


Temperature (Outlet)℃

80
43
80
42.956


Liquid Kg/h

1412400
 
1412400
865000


Density(inlet/outlet) Kg/m3

1840
1000
1840
1000


Viscosity(inlet/outlet)(cp)

7.9
0.76
7.9
0.76


Inlet pressure Mpa

0.5
0.4
0.5
0.4


Pressure drop, Mpa

≤0.07
≤0.06
0.062
0.008

PERFORMANCE

Heat exchanged quantity W

 
~9968405.3


Flow rate m/s

 
0.574
1.245


Heat transfer area affluent coefficient

 
1.1


Heat transfer coefficient W/m2 ℃

 
820.668


Heat transfer area m2

 
260

MATERIAL

Type

shell and tube
The flow form
counter-current flow


Sealing form

welding connection in acid side, flange connection in water side


Materials and specifications

shell
316L    δ= 12



Heat transfer tube
316L    Φ19.05×1.65×4500



Tubesheet
316L    δ= 60



Baffle-crossing
316L    δ= 12



head
316L    δ= 60


Flange standard

Shell Side
Tube Side



HG/T20615-2009  class150 RF
HG/T20615-2009  class150 RF

Size

Φ1200×6794×1674

Operating weight

14409 Kg

The scope of supply

●Complete set                                              ●Control system
         ●Special cable                                              ●Random accessories
Anodically Protected System For Acid Cooler
Jiangsu Carpe Diem Ocean Equipment Co., Ltd. specializes in advanced heat transfer solutions for chemical processing applications. Our Anode Protection Sulfuric Acid Cooler represents cutting-edge technology designed for demanding industrial environments where reliability and corrosion resistance are paramount.
Advanced Protection Technology
This shell-and-tube heat exchanger is engineered specifically for cooling concentrated sulfuric acid in the 93% to 99% concentration range, commonly used in drying and absorption sections of contact process plants. The system employs anodic protection technology to maintain stainless steel components in a passive state, effectively preventing corrosion in highly aggressive acid environments.
System Components & Operation
The anodic protection system maintains stainless steel surfaces at a precise electrical potential within the passive range through three key components:
  • Protective Film Formation: A controlled direct current initiates the formation of a stable, ultra-thin oxide film on all acid-contacting surfaces, reducing corrosion rates by orders of magnitude
  • Continuous Monitoring: The system constantly monitors potential between steel and reference electrodes, with automatic adjustments to maintain optimal protection parameters
  • Robust Construction: Engineered with rod-type baffles that provide structural support while enhancing heat transfer efficiency and preventing tube vibration
Key Performance Advantages
  • Superior Corrosion Resistance: Anodic protection enables stainless steel to withstand highly corrosive sulfuric acid environments that would rapidly degrade unprotected equipment
  • Extended Service Life: The stable oxide film provides continuous protection, ensuring long-term operational reliability and reduced maintenance requirements
  • Enhanced Heat Transfer: Optimized turbulent flow design maximizes heat transfer efficiency, improving process control and energy utilization
  • Operational Reliability: Automated monitoring systems maintain consistent performance parameters, with remote monitoring capabilities for modern installations
  • High Temperature Operation: Safe and reliable performance at temperatures up to 160°C, enabling effective waste heat recovery and energy conservation
Industrial Application Benefits
Our anodically protected acid cooling systems deliver engineered reliability with minimal operational intervention. Designed for large-scale acid production facilities, these systems provide long-term performance durability and operational safety, representing a sound investment in process infrastructure that delivers consistent returns over extended service life.
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Get in touch with us
Contact Person : Leonard Chang
Tel : +8618602560456
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